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Example of a complete system solution: BÄR crankcase construction with linking, handling, assembly and storage Friction roller conveyors for transporting crankcases directly on hardened and smoothed rollers Standard gantry LP150, combined with a customised gripper with 4 integrated rotation axes Fully automatic assembly machine consisting of feeding station for bushes, assembly of upper and lower sections of crankcases, fully automatic screw feed and torsion-controlled screwing process Fully automatic assembly machine consisting of feeding station for bushes, assembly of upper and lower sections of crankcases, fully automatic screw feed and torsion-controlled screwing process Storage/retrieval machine for use as a buffer prior to further in-house transport Example of a complete system solution: BÄR ORBIT ASSEMBLY SYSTEM, Complete assembly plant for six-gear transmissions. — Assembly process: Stage 1: Individual parts are provided pre-sorted in set boxes. The set boxes are transported to the individual stations by the assembly dolly. A machine operator installs the individual components at each respective station. The quality of the work is monitored directly at the individual stations. — Stage 2: Pallet linking, using roller conveyors with outward friction. Combination of fully automated stations and manual-assembly workstations — Stage 3: Fully automatic test bay for leak testing, oil filling, and interlinking using friction roller conveyor belts and gantry Example of a complete system solution: BÄR ORBIT ASSEMBLY SYSTEM, Complete assembly plant for six-gear transmissions. The revolving assembly dollies, which can be pushed manually or driven automatically, are the key feature of this system. This means that efficient production structures can be set up to fit individual needs, allowing the use of manual, semi-automatic or automatic working methods. The dollies transport the parts in their assembled state as well as the individual parts required for putting them together. In this manner, staging at the individual assembly stations is no longer required. Furthermore, the assembly dollies are equipped with variant-specific adjustable and replaceable pick-ups. This results in fewer defects and a clear and well-organised overall system. Example of a complete system solution: BÄR ORBIT ASSEMBLY SYSTEM, Complete assembly plant for six-gear transmissions. Special press with multiple separately driven dies, the force and path of which are individually monitored. Example of a complete system solution: BÄR ORBIT ASSEMBLY SYSTEM, Complete assembly plant for six-gear transmissions. Mounting of the set box and workpiece carrier. Example of a complete system solution: production and assembly plant for plastic parts. Robots for loading and unloading machines and assembly/testing stations. Example of a complete system solution: production and assembly plant for plastic parts. Pallet transport chain with hinged conveyor belts. Robots with vacuum suction grippers. Example of a complete system solution: valve block processing. Machine chain with triple pallet changer, Transport tables, Tool change via gantry with triple gripper. Example of a complete system solution: valve block processing. Transport tables with 3 pallet storage spaces, Tool storage with tool change via gantry and triple gripper Example of a complete system solution: valve block processing. Machine tool automation with triple pallet changer and transport table. Example of a complete system solution: fully automatic palletisation plant for bags, Pallet storage, Pallet conveyor belts, vibratory compaction station, Palletising robot with special gripper Example of a complete system solution: fully automatic palletisation plant for bags, Pallet storage, Pallet conveyor belts, vibratory compaction station, Palletising robot with special gripper